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Tilley

We’re often asked, “What does it take to make a Tilley hat?”

Most folks already know they’re handmade. But it takes more than one pair of hands to usher a legendary Tilley hat into the world. In all, it takes 23 pairs of hands. 23 highly trained, skilled and caring craftspeople to follow a process first conceived by sailor Alex Tilley in 1980 and then thoughtfully and continually refined over the following decades.

In all, those 46 hands follow 41 steps, a precise and practised process that begins with cutting cotton and foam canvas and ends with steaming and packing the flawless final product. In between, we’re busy joining, binding, lining, stitching and adding those essential signature details that distinguish a Tilley hat from all others.

Guaranteed for life, an iconic Tilley hat fits low and loose, floats, hides a secret pocket and blocks 98% of the sun's harmful rays. Proudly made in Canada and designed to endure whatever the world can throw at it, a Tilley hat is more, though, than simply a lightweight, practical, durable, reliable, stylish travel essential. It’s history on your head.

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